Looking at the owners manual online i am confused on the psi, this is what it states. Find the user manual you need for your lawn and garden product and more at manualsonline free lawn mower user manuals manualsonline. On all dual crown my 2008 marzocchi models, the lower crown is. Skf high smoothness fork bushings, for serious dirt riding conditions. Juls wrote up a really good guide that can really be applied to servicing and modfying all forks. It looks very likely to be the start of something very special, the reemergence of the name marzocchi big time. I did follow the manual specifically when i set it to my weight. Marathon launched only last year, the marathon already gets a major makeover. Jun 23, 2003 marzocchi does recommend silicone spray, or silicone fat spray as the manual puts it. Txc marathon corsa xc mx mz 55 4x dirt jumper 66 888 table 1. Install the wheel following the instructions of the manufacturer.
Weve brought the world the first freeride fork, a true all mountain fork, and even a 4x fork. How to adjust air pressure in marzocchi dirt jumper. Great savings free delivery collection on many items. You need to find which model you have marzocchi bomber is the brand name, not the model and go from there. Often the manuals and the marzocchi website have strange air pressure readings. I have a 2008 marzocchi dirt jumper 1 coilair, and i cannot find anywhere service instructions.
I need help adjusting marzocchi dj3 2011 bicycles stack exchange. Marzocchi oil level charts and volumes for maintaining your. My dj3 has an air valve on the right side, a damping knob on hte lower right, and a spring preload adjustment on the left. All my research on the fork as well as the bike it came. Select, 2020, 2019, 2018, 2017, 2016, 2015, 2014, 20, 2012, 2011, 2010, 2009, 2008, 2007, 2006, 2005, 2004, 2003, 2002, 2001, 2000, 1999, 1998, 1997.
Marzocchidj1servicetraveladjust photo album pinkbike. This fork is white, with raw stanchions, 20mm thru axle, and the graphics are a. If the fork is used, the inside of the stanchions would be. The worlds biggest biking photo gallery of photos like, crashes, north shore. The 2008 9 r system caused many problems for the 55, 33 and dj fork, the cartridge was a boughtin sealed item that was gas charged. Make sure the fluid level is up to where it needs to be and is in good condition if you have trouble. Our bombproof designs ensure youre on the trail while others are stuck at home waiting for their parts to get serviced. Sometimes you have to do some conversions to actually work out what they mean. Be sure that none of the components of your bicycle are bent, damaged. M axc xc dj fr frdh suitable fork for crosscountry, touring and off road use only. Dirt dirt dirt jumper 1 jumper 2 jumper 3 100mm travel.
Air pressure riders weight 90 kg 90 kg 200 lbs 200 lbs. Marzocchi dirt jumper 2 2008 service manual readdownload. Download marzocchi 2002 bomber manual backupergrace. Marzocchi mtb suspension is world leader in mountain bike front forks, rear shocks, seatposts design and development. Does anybody have the service manual as opposed to the owners manual for the above fork. Get your forks serviced at chain reaction cycles click here for forks workshop. Dec 04, 2019 after 22 years our company has stopped distribution of marzocchi products from december 31st 2017 and because of this i no longer have the time to reply to comments about marzocchi. Oil and service for old marzocchi fork dj1 results 1 to 4 of 4. Mech preloadfix r hydraulic damping 9mm drop out 32mm chrome steel stanchions steel steer tube 6 pm dbrakemax 203mm light scratches and scuffs see pictures for reference paypal only. Ive had both, 2 sets of marzocchi s 2010 tm300en and a 2012 tm250en and now have a set of kyb on my 14 tm 300en, the marzocchi s are great but are very stiff, you really need to ride the bike hard, thats where they preform the best, i find the kyb are a lot pusher and get less are pump with them, you feel ever little bit of the trail with the marzocchis, and i had both mine. This week were covering the crosscountry marathon forks, the mx series and the downhill monster range.
The thing is, all these areas of adjustment arent explained well at all in the 2008 manual, brief explainations yes, but for a fork so detailed in its adjustment, better understanding is definitely needed by the rider, and marzocchi need to bring thier tech info up to the standard of the component. This is nice as the service for the cartridge type fork hasnt really changed over the years and can be considered a definitive guide for all z1 models 19972002. I just got a marzocchi dj3 07, according to the seller on ebay. Jun 25, 20 gyari marzocchi dj 3 2008 atalakitasa levegosse es 5mm re kihuzas. Tighten the preload to your little hearts desire, and check the manual for. It is a steady progression that requires hard work and attention to detail. I have decided to leave this blog and the comments live, so hopefully you can find the answer you need regarding your older marzocchi fork. Here is a nice 2008 marzocchi bomber mx por lo xc mtb fork with a 1 18 inch steer. Etsy is the home to thousands of handmade, vintage, and oneofakind products and gifts related to your search. Oil volume for the lowers is stated with 10ml on the marzocchi support site. Mar 31, 2012 ive had both, 2 sets of marzocchi s 2010 tm300en and a 2012 tm250en and now have a set of kyb on my 14 tm 300en, the marzocchi s are great but are very stiff, you really need to ride the bike hard, thats where they preform the best, i find the kyb are a lot pusher and get less are pump with them, you feel ever little bit of the trail with the marzocchis, and i had both mine re valved as well.
The marzocchi pompe is still in the hands of the marzocchi family and produces gear pumps and motors in bologna. Use of the manual carefully read, follow and understand the instructions given in this manual. Marzocchi dirt jumper 3 update to air preload youtube. Its a robust chassis with a unique inverted crown specifically designed for dj typeloads, strong 32mm stanchions, and smooth hydraulic damping. Ive had some silicone sprays from the auto shop that would soften paint, and smelled like jet fuel. American giants tenneco who bought the company in 2008, one of the largest suppliers of shockers to the automotive industry will obviously be keen to stamp their mark on the brand. The installation should always be checked by one of our technical service centers. Please note that throughout this manual, reference is made that accidents could occur. Marzocchi dirt jumper 3 update to air preload original travel 100mm, up to 5 mm. Tighten the preload to your little hearts desire, and check the manual for maximum pressure settings on the right leg, and increase air pressure accordingly. Buy marzocchi bicycle forks and get the best deals at the lowest prices on ebay. Owners manual has minimal useful info dispite being as thick as it is. Instructions for use marzocchi forks are based on an advanced technology coming from the companys years long experience in the professional mountain bike. Jun 03, 2008 revisao suspensao marzocchi dirt jumper 3 2007.
Buy marzocchi forks from chain reaction cycles, the worlds largest online bike store. Today i present a new project, this video is diy about service marzocchi dirt jumper 1 2007 with 100mm travel. Last week we gave you a taster of marzocchi s 03 jump and freeride forks, including the restyled z1 and the airassisted dj series. Marzocchi shiver 45mm manual readdownload its not often the italians open up the doors marzocchi was on hand to answer all of omtimasprime oct 27, 2014 at 21. Gyari marzocchi dj 3 2008 atalakitasa levegosse es 5mm re kihuzas. Tm racing 50mm marzocchi fork rebuild exotic boutique. In this visit to to the shed we give the fork for our hardtail rebuild a full strip down and service. Oil levels are always measured with the stanchion and dampers fully compressed and with coil springs and spacers removed where applicable and is the air gap between the top of the stanchion to the surface of the oil.
Air conditioner cooktop dishwasher dryer freezer microwave oven oven refrigerator washer. Dirt jam pro dirt jumper 1 dirt jumper 2 dirt jumper 3 dstreet comp 24. Marzocchi dirt jumper 3 update to air preload original travel 100mm. No matter what youre looking for or where you are in the world, our global marketplace of sellers can help you find unique and affordable options.
If youve got a bomber z1 air and want the coil version all you need is this upgrade kit. It is an essential part of the product, and you should keep it in a safe place for future reference. Reduce and raise travel on the marzocchi dj series. Feb 05, 2006 since changing the travel questions on the dj series are pretty common, i thought it would be good to have a thread which peoplle can look at, and search, and answer all thier questions.
Marzocchi is an italian manufacturer founded in 1949 by the two brothers stefano and guglielmo marzocchi. Z1 bomber 1997 found this service manual, these were actually included in the original owners manual. After 22 years our company has stopped distribution of marzocchi products from december 31st 2017 and because of this i no longer have the time to reply to comments about marzocchi. Get the good stuff, more silicone content and less bs is better. Specific marzocchi tools bomber aerospace material. A list of service centers can be found on the last page of this manual or on the internet page. With deep roots in the foundation of performance mtb suspension, marzocchi shocks and forks keep you riding longer with minimal maintenance. After disassembling the forks, always use new, original marzocchi seals when reassembling. Have a marzocchi z1 bomber but want that small bump sensitivity and performance of a coil sprung fork. It is a old school marzocchi fork but the process of.
The company profile doesnt include hydraulic industrial pumps anymore but only suspension components for motorcycles and bicycles. Even dj1 was not sophisticated in terms of damping. The problem with was that the sealing was relatively poor and the cartridge could suck in oil from the outer leg. Truvativ ruktion, 34t ring, howitzer spline bb, truvativ box. Complete seal kit consisting of 2 oil seals and 2 dust deals. I am fairly certain that the travel is adjusted internally with the 08 dj3s. I have a 2009 kona hoss with a marzocchi dirt jumper fork, want to properly set the air pressure for my weight 200 lbs i know how to do it, just need help determining the psi for my weight. Dirt jumper 2 2011marzocchi defined the dj category, they defined the market and thedj fork continues to gap the competition. Marzocchi dirt jumper 1 diy fork service and how it works 1. Using oil levels is the most accurate way of measuring the volume of oil inside a fork.
The dj3 is the simplest of marzocchi s dirt jumper forks and. Do you have a marzocchi z1 coil fork or just upgraded your fork and the spring rate is a bit too stiff or soft. Check out the spring chart and make sure you choose the right spring. Marzocchi dirt jumper 3 update to air preload duration. Make sure it says safe for plastic parts on the label. All marzocchi fork models with oil level charts and volumes. Hi, i have a 2008 marzocchi dirt jumper 1 coilair, and i cannot find anywhere service instructions. Nov 05, 2007 marzocchi suspension 2008 catalogue 1. To lift the front wheel for a drop or manual, shift your weight back. I too have a dj 3 and was wondering is the preload adjustment.
However, according to marzocchi manuals for 06 and 07, as well as any picture in a bike magazine, this fork doesnt exist. Marzocchi bomber mx pro lo mtb fork marzocchi bomber mx pro lo mtb fork. By continuing to browse our website, you give consent for cookies to be used. Read its strength, weaknesses, find deals and pricing. The marzocchi bomber 15 years of bike fork manufac. Last week we gave you a taster of marzocchis 03 jump and freeride forks, including the restyled z1 and the airassisted dj series. Marzocchi dj dirt jumper 3 fork 2012 for 26 inch wheel. Owners manual warning failure to follow these instructions could result in failure of the product, an accident, personal injury or death. This manual contains important information regarding the assembly.
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